OCS airbag sensor recall — the waiting game
CoveredRecall 23V-865: a short in the occupant classification sensor can disable the front passenger airbag. It dominates the 2021's recent complaint file — page after page of owners reporting the part 'not yet available' from late 2023 through 2025, some with the SRS light already on. Final owner letters run through January 2026, so parts should now be flowing; verify status by VIN and, if open, get a dealer commitment on timing.
Sources: NHTSA complaint database, 2021 RAV4, RAV4 Hybrid, RAV4 Prime · NHTSA manufacturer communications (CSPs 22TE09, 24TE04; recall documents)
Door lock actuator failures — no recall
hundreds per doorA pattern with no campaign: power door locks that stop working, get replaced, then fail again. One complainant had all four fail at once, paid for a single repair, and had that same assembly fail two years later — repairs are per-door and owners call them 'very expensive.' Community forums echo the pattern. Cycle every lock from the fob, the switch, and the key during inspection; a partial failure history is a negotiating item because the fix doesn't reliably stick.
Sources: NHTSA complaint database, 2021 RAV4, RAV4 Hybrid, RAV4 Prime
RAV4 Prime: cold-weather stall and DC-DC converter fire recalls
CoveredThe first-year Prime logged 98 complaints of its own and two meaningful recalls. 23V-041: in cold weather, rapid acceleration in EV mode could shut down the hybrid system — fixed by a free HEV ECU software update. 23V-478 (2021–22 Prime): a production-damaged rectifying module in the DC-DC converter can short and overheat with fire risk; the interim guidance was not to charge below 41°F, the fix is a free converter replacement, and the complaint file shows the familiar parts-wait pattern into 2024. Prime complaint clusters also include 12V battery drain and regenerative-braking grab over bumps. A Prime with both recalls closed is a strong car; an open 23V-478 in a cold state is a real inconvenience.
Sources: NHTSA complaint database, 2021 RAV4, RAV4 Hybrid, RAV4 Prime · NHTSA manufacturer communications (CSPs 22TE09, 24TE04; recall documents)