5.7L Hemi exhaust manifold bolts / cracked manifolds
majorThe loudest 2021 complaint. The 5.7 Hemi's exhaust-manifold bolts snap and the manifolds crack — owners report a tick that grows louder over time and, in the worst cases, exhaust fumes leaking into the cab, with dealers acknowledging it as a known issue. It's a leak repair that gets more involved (and more expensive) the longer it's left. On the test drive, cold-start and listen for a tick that's loudest when the engine is cold and eases as it warms — the classic manifold-leak signature — distinct from the deeper valvetrain lifter tick.
Sources: NHTSA complaint database, 2021 Ram 1500 · Independent mechanic channel transcripts (5.7 Hemi manifold/cam/lifter; eTorque MGU teardown)