Hybrid and plug-in engine-fire recall — 23V-380
CoveredOn 2.5L hybrid and plug-in cars, recall 23V-380 (Ford 23S27) covers an engine failure that can vent oil and fuel vapor into the engine bay and cause a fire; the remedy is a powertrain-control-module software update, with an engine long-block replacement if a connecting-rod-bearing failure is found. The 2021 complaint file is full of the fallout: owners who received the recall notice in mid-2023 and waited many months for parts, and at least one whose engine ran dry and was destroyed at 52,000 miles, costing $7,000-plus out of pocket after a warranty denial. Verify this recall is completed — not just mailed — on any 2021 hybrid or plug-in.
Sources: NHTSA complaint database, 2021 Ford Escape and Escape PHEV · NHTSA recall + manufacturer-communications (23V-380, 22V-149, 24V-954, 22V-859; 8F35 shudder TSB; CSP 23B56/25N03) · Independent gen-4 Escape mechanic transcripts + owner plug-in engine account
High-voltage battery recalls
CoveredThe 2021 hybrid and plug-in drew high-voltage-battery recalls: 22V-149 (Ford 21S48) for a battery that can fail and cause a sudden loss of drive power, and the broad 24V-954 (24S79) for a battery-cell defect that can short internally — the latter with 'do not charge until remedied' interim guidance and a long parts backlog. The complaint file shows the real-world symptom: a plug-in that stalled and displayed 'Stop Safely Now,' traced to a failed high-voltage battery, waiting on recall parts. Confirm both by VIN.
Sources: NHTSA complaint database, 2021 Ford Escape and Escape PHEV · NHTSA recall + manufacturer-communications (23V-380, 22V-149, 24V-954, 22V-859; 8F35 shudder TSB; CSP 23B56/25N03)
1.5L fuel-injector fire recall and fuel-delivery module
CoveredThe 1.5L three-cylinder carries the fuel-injector fire recall (22V-859, re-remedied by 25V-165 and 25V-467) — a cracked injector can leak fuel in the engine bay; the fix updates software and, in the final remedy, replaces the fuel rail and injector. Separately, 21V-625 (21S38) covers a fuel-delivery module that can leak inside the tank and cause low fuel pressure and stalling. Both free; confirm the latest remedy on the injector recall, since it was re-issued for cars fixed incorrectly.
Sources: NHTSA complaint database, 2021 Ford Escape and Escape PHEV · NHTSA recall + manufacturer-communications (23V-380, 22V-149, 24V-954, 22V-859; 8F35 shudder TSB; CSP 23B56/25N03)