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Reliability report · 2024 Mazda CX-90 · Updated August 2026

A launch year that shipped its bugs — eleven recalls fixed most of them free, but the steering and the 48-volt battery still need receipts.

The 2024 CX-90 was Mazda's first year of an all-new large platform, and the federal file reads like a launch-year software log: eleven recalls, nearly all fixed by reprogramming — cameras, pedestrian sounds, phantom braking, and a three-part campaign (Mazda's dealer code 7024J) covering engine-restart failures, drive-power loss, and the plug-in's inverter. The dominant complaint cluster is steering: wheels that stick or bind mid-turn and refuse to self-center. Recall 24V022 replaced a spring in the steering gear, but a visible slice of complaints report the symptom returning after the recall repair, with dealers proposing paid re-repairs — and NHTSA's vehicle page lists one open investigation on this year.

The second story is batteries, on both sides of the car. The 48-volt mild-hybrid pack (the I6's launch-assist battery) developed a cell-imbalance fault — trouble code P0DAB — that shuts the car into limp mode, and replacement packs went on national backorder; Mazda's own service alert says the fix is a software reflash first, battery replacement only if needed. The plug-in hybrid had its own storm: 'electrical leakage' shutdowns that bricked nearly-new cars. One practical gotcha ties it together: the 8-speed's park lock is hydraulic, so a car with a dead battery cannot be put in neutral — it has to be moved on wheel dollies. All of this is warranty-era and documented; a 2024 with its recall printout clean and the steering tested is a very different purchase from one without.

Evidence: 410 NHTSA complaints · 11 recall campaigns · 4 mechanic & forum sources

Canary status

Squawking

What that means: 410 federal complaints and 11 recalls in year one — the CX-90 was a brand-new platform (new engine, new 8-speed, new hybrid systems) and it launched with the software half-finished. Most of it was fixed free under recall. What keeps this year Squawking: the sticky-steering recall remedy has failed for multiple owners, the 48-volt mild-hybrid battery went on national backorder, and NHTSA lists an open investigation. Everything is checkable before you buy — but you must actually check.

CalmChirpingSquawkingFainted

410

Federal complaints

11

Recalls in year one

Federal crash tests

5-star scale
Overall
Frontal crash
Side crash
Rollover

Tested variant: 2024 Mazda CX-90-MHEV SUV AWD (NHTSA VehicleId 19379; PHEV variant scored 5/5/5/4, VehicleId 19378)

Source: NHTSA NCAP, pulled 2026-08-02

Known issues

Ranked by the cost of ignoring them. Every claim carries its source.

Sticky steering — and recall repairs that didn't hold

major

The largest cluster in the 2024 file by far: the steering sticks or binds mid-turn, needs a deliberate shove to keep turning, and won't return to center on its own — owners describe fighting the wheel out of freeway interchanges. Recall 24V022 (Mazda code 6524A) blamed a worm-gear assembly issue and had dealers replace a spring and regrease the gear. The catch: multiple complaints report the recall repair completed and the symptom returning months later, with dealers quoting paid repairs the second time. NHTSA's vehicle page for this year lists one open investigation. On any 2024, the recall completion is the floor, not the finish line — the test drive is the real check.

The parking-lot steering test

Wheel self-centersFull-lock turns in both directions, hands lightly on the wheel on exit: it flows back to center smoothly with no notchy spots. What you want to feel.

Sticks, binds, or stays cockedAny catch point mid-turn, extra effort at the same spot each time, or a wheel that stays turned until you pull it back. Walk away or price a steering-gear fight into the deal.

Sources: NHTSA complaint database, 2024 Mazda CX-90 (both variant files) · NHTSA recall records 23V429–25V568 and manufacturer communications (7024J service alert, CSP14, SSP D6, SSP D9, battery TSB family)

48-volt mild-hybrid battery: cell imbalance, limp mode, and a parts backordermajor

  • 3.3L Turbo I6 mild-hybrid

The I6's mild-hybrid system uses a 48-volt lithium-ion pack to fill in launch power, and on 2024s it developed a documented cell-imbalance fault. Mazda's dealer service alert is explicit: the imbalance sets trouble code P0DAB, the fix is a software reflash (part of the 7024J recall campaign), the battery gets replaced 'as required' — and replacement packs (part K6Y8-67-ZBXD) were on national backorder. A mechanic explainer in our sources makes the practical point: the code is usually the over-sensitive software, not a dead pack, so insist on the update before anyone starts replacing hardware. Related federal items: recall 24V816 (engine may not restart after the i-stop auto-shutoff — a powertrain and battery-module reprogram) and recall 25V568 (fuel gauge can read wrong on mild-hybrids — you can run out of gas at an indicated quarter tank). Owner reports add a 12-volt side: drain warnings and 'Battery Saving Mode' messages have their own family of service bulletins. And the tow-truck gotcha — with a dead battery the transmission cannot be put in neutral (the park lock is hydraulic), so the car has to be dollied, not pulled.

Sources: NHTSA recall records 23V429–25V568 and manufacturer communications (7024J service alert, CSP14, SSP D6, SSP D9, battery TSB family) · Independent mechanic transcripts: I6 mild-hybrid review, 48V battery replacement walkthrough, hybrid-malfunction diagnosis, P0DAB explainer · NHTSA SafetyRatings vehicle pages (complaint/recall/investigation counters, NCAP stars)

Plug-in hybrid 'electrical leakage' shutdownsmajor

  • 2.5L PHEV

The plug-in variant's version of the launch-year story is harsher: warning storms — 'Hybrid System Malfunction', 'Critical malfunction: electrical leakage detected' — followed by the car refusing to drive or even shift out of Park, on cars with double-digit and triple-digit mileage. Complaints describe tows off flatbeds, weeks-long dealer stays, and repair parts on months-long backorder. The federal response came in waves: recall 23V719 (engine and motor can shut down unexpectedly), then the October 2024 trio — 24V814 (a supply-unit software fault that can also disable the high-voltage battery cooling), 24V815 (drive-power loss), and 24V817 (inverter software, drive-power loss in EV mode). Mazda also quietly extended the plug-in's water-heater warranty to 8 years with no mileage limit under SSP D9 — an SSP is a Special Service Program, the industry's quiet extended-coverage mechanism, and this one includes towing. On any 2024 PHEV, all four campaigns plus the SSP need to show complete on the VIN history.

Sources: NHTSA complaint database, 2024 Mazda CX-90 (both variant files) · NHTSA recall records 23V429–25V568 and manufacturer communications (7024J service alert, CSP14, SSP D6, SSP D9, battery TSB family)

The 8-speed shifts like a manual — because mechanically, it almost ismoderate

Mazda's new 8-speed uses a hydraulic clutch pack instead of a torque converter. An independent mechanic reviewer in our sources explains the consequence: at low speed it behaves like a manual transmission — a lug or lurch when creeping away from a stop is inherent to the design, and the 48-volt motor exists partly to paper over it ('Innovation, yes. Terrible idea,' in his words — an opinion, but a mechanically-grounded one). Owners report a grunt or grind on the 1st-to-2nd shift under throttle; Mazda has told complainants it is a 'known and documented condition' that is 'operating as designed.' Early-build shift behavior was also improved by the recall-era software updates, so a 2024 that's had all its reprogramming done drives noticeably better than one that hasn't. Judge it on the test drive with your own calibration: character, or dealbreaker.

Sources: NHTSA recall records 23V429–25V568 and manufacturer communications (7024J service alert, CSP14, SSP D6, SSP D9, battery TSB family) · Independent mechanic transcripts: I6 mild-hybrid review, 48V battery replacement walkthrough, hybrid-malfunction diagnosis, P0DAB explainer

Phantom braking and squealing rear brakes — both have paper trailsmoderate

Two brake stories, both with official fixes. First, phantom automatic emergency braking: the car brakes hard for objects that aren't there. Recall 24V349 reprogrammed the forward system, and a separate dealer campaign (SSP D6, a Special Service Program) fixed false obstacle detection when backing up — tires of adjacent parked cars, painted lines, and shrubs could trigger warnings or braking in reverse. Second, rear brake squeal: loud, persistent, and common enough that Mazda opened CSP14 — a Customer Service Program that extends warranty coverage for the rear brakes on 2024–2026 CX-90s built through mid-November 2025, including reimbursement for owners who already paid out of pocket. When CSP14 launched, repair parts were not yet available, so many cars are still waiting. A squealing test-drive car isn't a mystery — it's a coverage check.

Sources: NHTSA complaint database, 2024 Mazda CX-90 (both variant files) · NHTSA recall records 23V429–25V568 and manufacturer communications (7024J service alert, CSP14, SSP D6, SSP D9, battery TSB family)

Eleven recalls in one model year, and the biggest complaint cluster — sticky steering — is the one where the recall fix didn't always stick.
4 mechanic & owner sources

Open recalls

Free fixes at any Mazda dealer. Run the VIN — “completed” isn’t always completed.

  1. 23V429Steering and suspension bolts may be missing or under-tightened; loss of control possible. Dealer inspection and tightening/replacement.Remedy available free at any Mazda dealer
  2. 23V553Pedestrian-alert sound software missing (hybrid quiet-car rule noncompliance); amplifier software update.Remedy available free at any Mazda dealer
  3. 23V718Rear/front/side camera images may not display; view-monitor software update. Shared with Mazda3.Remedy available free at any Mazda dealer
  4. 23V719Plug-in hybrid only: engine and electric motor may shut down unexpectedly; powertrain software update.Remedy available free at any Mazda dealer
  5. 24V022Worm-gear assembly fault causing sudden loss of power-steering assist; spring replacement and regrease. The sticky-steering recall.Remedy available — but verify the repair held (see issue above)
  6. 24V349Automatic emergency braking may activate falsely; vehicle control module software update.Remedy available free at any Mazda dealer
  7. 24V814Dash electrical supply unit software: defroster, seat-belt warning, 360° monitor, and PHEV battery cooling may fail at startup.Remedy available free at any Mazda dealer
  8. 24V815Powertrain/engine control software may trigger warning lights and loss of drive power (Mazda campaign 7024J).Remedy available free at any Mazda dealer
  9. 24V816Engine may not restart after i-stop auto-shutoff; powertrain and battery-energy-control-module reprogram (Mazda campaign 7024J).Remedy available free at any Mazda dealer
  10. 24V817Plug-in hybrid only: inverter software can cause loss of drive power in EV mode (Mazda campaign 7024J).Remedy available free at any Mazda dealer
  11. 25V568Mild-hybrid only: fuel gauge may read inaccurately — vehicle can run out of fuel and stall. Body-control-module software update.Letters mailed October 2025; remedy free at any Mazda dealer

Shopping this year?

Get the printable pre-purchase checklist and an alert if this year’s recall sheet changes.

Have a specific one in your sights?

The VIN is on the listing. We’ll check this exact car — build, open recalls, and whether the “completed” repairs stayed fixed.

Before you buy

Print this
  1. 01Run the VIN on NHTSA's recall lookup and demand the dealer printout: eleven campaigns touch this year — every one should show completed, especially 24V022 (steering) and the 7024J trio (24V815/816/817).
  2. 02Do the parking-lot steering test (full-lock both ways, light hands on exit): any sticking, binding, or failure to self-center means the recall remedy may have failed on this car — that's a walk-away or a renegotiation, not a shrug.
  3. 03On the I6: ask specifically whether the 48-volt battery was ever replaced or reflashed (trouble code P0DAB). If a battery fault appears after purchase, insist on the software update before paying for hardware.
  4. 04On the plug-in: confirm 23V719, 24V814, and 24V817 are done, ask about any 'electrical leakage' or 'Hybrid System Malfunction' history, and check that SSP D9 (water-heater coverage, 8 years, towing included) is on the record.
  5. 05Listen for rear brake squeal on the drive — it's covered: CSP14 extends rear-brake warranty coverage on cars built through mid-November 2025 and reimburses past out-of-pocket repairs.
  6. 06Creep-speed lurch and a 1st-to-2nd grunt are design character Mazda calls normal; a car missing its software updates will shift worse than one that's current. Decide on the test drive, not the spec sheet.

Own one already?

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vincanary.com/mazda/cx-90/2024