Brake pedal goes hard as the vacuum pump weakensmajor
The belt-driven vacuum pump that powers your brake booster loses output over time, and as it does the pedal gets hard and the truck takes longer to stop. Owners describe it as intermittent and frightening: "brake pedal become hard and it will seem like the truck it's not stopping." Recall 19V645 covers it with a free reprogram of the Electronic Brake Control Module so the system can fall back on hydraulic boost. A parts-channel mechanic teardown adds the cheap thing to check first — the vacuum line from the pump to the booster has an O-ring connection that leaks, and if the line wiggles loose at the booster the seal has failed. His warning is worth money: shops often replace the master cylinder or the booster instead, and "in all actuality, it's probably not the real cause." A master cylinder is quoted at over $700.
Sources: NHTSA complaint database, 2016 GMC Yukon and Yukon Denali · NHTSA recall database and GM manufacturer communications (A/C condenser Special Coverage 17336; vacuum-pump Special Coverage Adjustment N182202780; fuel-injector Special Coverage Adjustment N182198000; tail-lamp Special Coverage N182180270; 6.2L head-gasket Customer Satisfaction Program 15638; 6.2L transmission oil temperature sensor Special Coverage) · Independent mechanic and owner channel transcripts (fourth-generation Yukon Denali three-year ownership report; 1A Auto fourth-generation vacuum-pump teardown; Yukon and Tahoe 2015–2020 problem list; GM Z55 AutoRide air-suspension teardowns)
$0
Electronic brake control module reprogram under recall 19V645
over $700 (mechanic-quoted)
Master cylinder, if a shop points you there instead