VinCanary

Reliability report · 2021 Hyundai Sonata · Updated July 2026

Which engine it has decides which risk you're taking — and all of them share the fuel-tank recall.

2021 is when the eighth-generation Sonata becomes four different cars: a 2.5-litre naturally aspirated base, a 1.6-litre turbo, the new N Line with a 2.5-litre turbo and an eight-speed wet dual-clutch gearbox, and the hybrid. Each has a distinct failure pattern, and the 119 gas-car and 52 hybrid complaints split along those lines rather than pointing at one shared fault.

Two items apply regardless. Recall 25V796 covers the fuel tank that can expand into hot exhaust and melt — a fire risk with a remedy many owners report waiting on. And recall 22V746 covers a transmission oil-pump fault that can impair the car's limp-home mode and cause a complete loss of drive power. Run both against the VIN, then work out which engine you are actually looking at and check the matching list.

Evidence: 171 NHTSA complaints · 4 recall campaigns · 7 mechanic & forum sources

Canary status

Squawking

What that means: 171 federal complaints and four recalls, and the 2021 is the year the Sonata range fragments. The N Line's 2.5-litre turbo brings an eight-speed dual-clutch gearbox with a documented oil-pump failure and its own recall for loss of drive power. The hybrid brings a coolant leak that shows as white smoke. And every 2021 shares the fuel-tank recall with the rest of the generation. Identify the powertrain before you weigh anything else.

CalmChirpingSquawkingFainted

171

Federal complaints

4

Recalls

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Recall 25V796 check valve, tank and software

Known issues

Ranked by the cost of ignoring them. Every claim carries its source.

Fuel tank can expand, contact hot exhaust and melt (recall 25V796)

major

The recall that spans the whole generation. Hyundai states that a damaged check valve can allow air into the fuel tank, causing it to expand and contact hot exhaust components, melting the tank — and a melted tank can leak, raising the risk of fire. The remedy is a free check-valve inspection and replacement, fuel-tank inspection and replacement if damaged, and an engine-computer software update. VINs became searchable on 19 November 2025 and owner letters went out from 13 March 2026. The 2021 complaint file carries a run of filings about it, several describing a strong fuel smell, several reporting no remedy available, and one owner citing state lemon-law provisions. Hyundai had a bulletin covering the same symptom before the recall, telling dealers to inspect the check valve, fuel pump cover and tank on 2020 to 2023 Sonatas with diagnostic code P0451. Check the VIN's recall status before you view the car.

What to check

Pink and cleanServiced. Proceed.

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Recall 25V796 check valve, tank and software

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Sources: NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30) · NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451)

N Line: the eight-speed wet dual-clutch, its oil pump, and recall 22V746major

  • 2.5L Turbo + 8-speed wet DCT (gen 8)

The N Line pairs a 2.5-litre turbocharged four with an eight-speed wet dual-clutch automatic — a gearbox that is mechanically two clutches operated by computer, and new to Hyundai at the time. Recall 22V746 covers 2021 to 2022 Sonatas among others: a transmission oil-pump malfunction can impair the fail-safe limited-mobility drive mode, which can result in a complete loss of drive power. Dealers inspect and replace the transmission as necessary and update the transmission software, free. Hyundai's service bulletins fill in the picture: certain cars set high-pressure electric oil pump codes and need the whole gearbox replaced; a separate bulletin warns about moisture getting into the oil-pump connector and corroding the terminals; and a further update revises the transmission's clutch touch-point learning specifically to improve drivability and judder, with some gearboxes getting a redesigned clutch spring. An owner in our sources who has run a 2021 N Line long-term reports feeling vibration from the transmission on start-up at 15,000 miles, confirmed the recall did not apply to their build date, and says he would be concerned about how it behaves at 100,000 miles. If you want the N Line, this is the item to diligence hardest.

Sources: NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30) · NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451) · Long-term owner transcript, 2021 Sonata N Line

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Recall 22V746 inspection, transmission and software

2.5L turbo: fuel leak at the high-pressure pump (recall 21V524) and a PCV valve that oils the intakemajor

  • 2.5L Turbo + 8-speed wet DCT (gen 8)

Two more items specific to the turbocharged 2.5. Recall 21V524 covers 2021 to 2022 Santa Fe and Sonata vehicles equipped with 2.5-litre turbocharged engines: fuel may leak at the pipe connection between the high-pressure fuel pump and the fuel rail, raising the risk of a fire. Dealers inspect and tighten or replace the pipe free, and owner letters went out in September 2021. Separately, Hyundai's bulletin describes 2.5T engines with a misassembled check valve in the PCV — the Positive Crankcase Ventilation system, which vents pressure out of the engine's crankcase — letting engine oil into the intake and contaminating the air cleaner. If a 2.5T you are looking at has an oily intake pipe or a soaked air filter, that is the bulletin to quote, not a worn engine.

Sources: NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30) · NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451)

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Recall 21V524 fuel-pipe inspection and repair

Coolant vanishing as white smoke — the exhaust heat recovery leakmajor

  • Hybrid (gen 8)

The 2021's most physically alarming pattern, and it shows up on both the hybrid and the gas file. Owners describe coolant disappearing with no visible leak under the car, thick white smoke from the exhaust, no cabin heat, and eventually an overheating engine. Several name Hyundai's own bulletin. Hyundai's document covers 2020 to 2023 Sonata Hybrids and attributes it to an internal leak at the EHRS — the Exhaust Heat Recovery System, a heat exchanger built into the centre muffler that uses exhaust heat to warm the engine up faster — with supporting software updates for coolant flow and air bubbles in the system. The complaint file shows repeat failures: one owner reports a second EHRS failure at 130,000 miles, another had the repair done and the leak return. Ask directly whether the car has ever lost coolant, blown white smoke, or had a muffler or heat-recovery assembly replaced, and check the coolant reservoir level yourself.

Sources: NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30) · NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451)

$0 under warranty

EHRS / centre muffler repair

Hybrid: the 12-volt battery that dies while parkedmajor

  • Hybrid (gen 8)

The 2021 Sonata Hybrid draws 52 complaints, the largest hybrid file in the generation, and this is most of it. Owners report the car dead after sitting — sometimes after only a couple of days, sometimes overnight — needing the emergency key blade to get in and the dashboard 12-volt reset button to start. Some report it happening while driving, with a "Check Hybrid System" warning and a total loss of power on a busy road. Dealers frequently cannot reproduce it. Hyundai's bulletin describes diagnostic code P1BB20, 12V Lithium Battery Cell Voltage High, on Elantra, Sonata and Tucson hybrids of this era, causing a warning light and in some cases limp mode, with a Battery Management System software update as the fix. Ask whether that update has been applied, and treat a car that still dies after it as a walk-away.

Sources: NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30) · NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451)

$0 under warranty

Battery Management System software update

Windshield may not be bonded properly (recall 21V00M)major

Recall 21V00M covers 2020 to 2021 Santa Fe and 2021 Sonata and Elantra vehicles: during manufacturing the windshield may not have been properly bonded to the body, allowing it to detach in a crash — which matters both for occupant retention and because the passenger airbag pushes against the glass when it deploys. Dealers remove and reinstall the windshield free. Owner letters went out in June 2022. Worth confirming by VIN, and worth noting that a car whose windshield has since been replaced by a glass shop is a separate question — ask who did it.

Sources: NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30)

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Recall 21V00M windshield removal and reinstallation

1.6T: misfires with a popping noise and a smellmoderate

  • 1.6L Turbo (gen 8)

Hyundai's bulletin is specific: certain 2020 to 2021 Sonatas with the 1.6-litre turbo engine may show a check-engine light together with a popping noise, an abnormal smell from the engine compartment, rough running or reduced power, all caused by a misfire. A separate bulletin covers repairing poor pin tension at a joint connector on 1.6 turbo-GDI cars. If a 2021 you are looking at has the 1.6T, drive it hard from low revs, listen for popping, and get any stored codes read before you buy.

Sources: NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451) · NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30)

2.5L base engine: quiet, with the shared fuel-tank jobminor

  • 2.5L GDI Theta III (gen 8)

The naturally aspirated 2.5-litre Theta III is the least eventful powertrain in the 2021 range. Its bulletins in this year cover mass-airflow plausibility codes and a joint-connector pin-tension repair rather than any failure of substance, and the injector problem that shows up on the 2022 and 2023 cars is only just beginning to appear. That leaves the shared fuel-tank recall and normal used-car diligence. If you want a 2021 Sonata and do not need the performance, this is the version with the shortest list.

Sources: NHTSA manufacturer communications, Hyundai Sonata (8-speed wet DCT oil pump and judder, 2.5T PCV check valve, 1.6T misfire, hybrid 12V battery P1BB20, EHRS coolant leak, fuel-tank check valve P0451) · NHTSA complaints and recalls, 2021 Sonata / Sonata Hybrid (pulled 2026-07-30)

The vehicle has experienced repeated transmission and Electronic Oil Pump (EOP) failures resulting in los[s of drive power].
7 mechanic & owner sources

Shopping this year?

Get the printable pre-purchase checklist and an alert if this year’s recall sheet changes.

Open recalls

Free fixes at any Hyundai dealer. Run the VIN — “completed” isn’t always completed.

  1. 25V796A damaged check valve can let air into the fuel tank, causing it to expand and contact hot exhaust components and melt, raising the risk of fire. Free check-valve and fuel-tank inspection and replacement plus engine-computer software. VINs searchable 19 Nov 2025; letters from 13 Mar 2026.open
  2. 22V746A transmission oil-pump malfunction can impair the fail-safe limited-mobility drive mode, causing a complete loss of drive power. Free transmission inspection and replacement as necessary plus transmission-software update; letters mailed January 2023.open
  3. 21V5242.5L turbocharged cars: fuel may leak at the pipe connection between the high-pressure fuel pump and the fuel rail, raising the risk of fire. Free inspection and tightening or pipe replacement; letters mailed September 2021.open
  4. 21V00MThe windshield may not have been properly bonded during manufacturing and can detach in a crash. Free removal and reinstallation of the front windshield; letters mailed June 2022.open

Have a specific one in your sights?

The VIN is on the listing. We’ll check this exact car — build, open recalls, and whether the “completed” repairs stayed fixed.