VinCanary

Reliability report · 2022 Hyundai Santa Fe · Updated 2026-07-30

Four powertrains, eight recalls, and a hybrid file that is almost entirely one sentence: check hybrid system, stop safely.

2022 is the widest the Santa Fe range ever gets: a 2.5-litre four, a 2.5-litre turbo with a dual-clutch gearbox, a hybrid and a plug-in hybrid. They fail in different ways and this report is really four short reports stacked together.

On the plain 2.5, the recurring fault is the fuel injectors. Hyundai's bulletin says they leak internally because the filter inside them breaks apart, and the instruction is to replace all four rather than the failed one. One owner in this file needed a whole new engine after an injector failure.

On the 2.5 turbo, it is the transmission again: recall 22V746 for a fault that can cause complete loss of drive power, and a documented Hyundai procedure for replacing the eight-speed wet dual clutch outright when it sets the oil-pump codes. There is also a turbocharger oil pipe that can crack and start a fire, recall 22V197.

The hybrid and plug-in files are the loudest thing here, 60 complaints between them, and they say almost the same thing over and over: at speed, the petrol engine fails to start to assist, the battery drains, the dash reads "Check Hybrid System, Stop Safely," and the car will not accelerate. There is no recall and no bulletin naming that symptom.

Evidence: 251 NHTSA complaints · 8 recall campaigns · 3 mechanic & forum sources

Canary status

Squawking

What that means: Which version you buy changes the risk completely. The gas 2.5 has injectors, the 2.5 turbo has a gearbox, and the hybrids lose drive on the highway with no fix published.

CalmChirpingSquawkingFainted

251

federal complaints across all four powertrains

8

safety recalls

Known issues

Ranked by the cost of ignoring them. Every claim carries its source.

The hybrids lose drive at speed, and nothing published covers it

major
  • 1.6L Turbo Hybrid (Gamma II)

This is the defining problem of the 2022 hybrid and plug-in, and it accounts for most of their 60 complaints. The shape is always the same. "Vehicle was being driven at highway speeds and suddenly lost the ability to accelerate with a 'Check Hybrid System' warning." "When driving normally this hybrid vehicle will be in hybrid mode at a stop, then when accelerating, the ICE engine will not start to assist the hybrid, causing a bare minimum of power to be available, just enough to pull over." "The hybrid battery began to discharge rapidly, the gasoline engine did not start to charge the system, within a quarter mile the hybrid battery fully discharged, and the vehicle lost all acceleration." Several owners note it is worse in the cold, one specifically "on cold days below freezing." And the reason nothing gets fixed is in every account: switch the car off, wait, restart, and it drives normally with no stored code, so the dealer cannot reproduce it. One owner had the car at the dealer for 28 days across two incidents with no diagnosis. Hyundai has bulletins around this area — an engine control module logic revision for codes P1441 and P1A77, a hybrid starter generator belt slip code — but there is no recall and no bulletin that names this symptom. If you are buying a 2022 hybrid or plug-in, ask the seller directly whether they have ever seen that message. It is the only evidence available.

What to check

Pink and cleanServiced. Proceed.

Dark brownDamage underway.

This is a 1.6L Turbo Hybrid (Gamma II) problem. The 2.4L GDI Theta II, 2.0L Turbo GDI Theta II, 2.5L GDI Theta III, and 2.5L Turbo + 8-speed wet DCT don’t share it.

Which engine is in the one you found? →

Sources: NHTSA complaints database — Hyundai Santa Fe Hybrid, MY2022 (35 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 2.5L Theta III injector bulletin, 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, hybrid ECM logic revision · NHTSA complaints — 2022 Santa Fe Plug-In Hybrid fuel leak and hybrid-system power loss filings

Fuel injectors on the 2.5 — replace all four, says Hyundaimajor

  • 2.5L GDI Theta III

The plain 2.5-litre four has one recurring fault and Hyundai documents it precisely: "some vehicles equipped with a 2.5L GDI Theta III engine (non-Turbo) may exhibit one or more misfire codes due to the GDI fuel injectors leaking internally. This may be caused by internal filter breakage in the injector. Follow the procedure in this TSB to replace all 4 injectors." A TSB is a Technical Service Bulletin, the fix instructions a manufacturer sends its dealers. The bulletin's own scope is 2021 to 2022 Santa Fe. What that looks like from the driver's seat is in this file: "In November 2025, my 2022 Hyundai Santa Fe began to hesitate when accelerating and would almost [stall]." And at its worst: "Fuel injector failed [and took] the entire engine on my 2022 Santa Fe — had to be completely replaced. The dealership put in a new engine." Another owner lists "three fuel injector system failures" alongside two transmission failures on one car. Because the fix is all four injectors, ask when they were last done and whether it was done as a set.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2022 (191 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 2.5L Theta III injector bulletin, 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, hybrid ECM logic revision

Recall 22V746 and the eight-speed wet dual clutchmajor

  • 2.5L Turbo + 8-speed wet DCT

On the 2.5 turbo, the transmission is the risk rather than the engine. Recall 22V746 covers 2021–2022 Santa Fe: the "fail-safe" limited-mobility drive mode may be impaired when prompted by a transmission oil pump malfunction, which can result in a complete loss of drive power. Dealers inspect and replace the transmission as necessary and update the control software, free. Hyundai's internal number is 236, and a follow-up bulletin points straight at it — the procedure "applies only if Recall 236 or Service Campaign T8N has been performed and the 8 speed wet dual clutch transmission replacement is necessary" due to high-pressure electric oil pump codes P1C2D03, P193B79 or P0868. Owners describe both the symptom and the aftermath: "2022 Hyundai Santa Fe 8-speed dual-clutch transmission, specifically the transmission oil pump or hydraulic pressure s[ensor]"; "the transmission warning symptoms first appeared on March 9, including a transmission warning light, delayed gear engagement, slipping gears." Hyundai's other bulletins on this gearbox cover judder — a control unit update revising "touch point learning variation, improving drivability and judder symptoms," with some units getting "an updated clutch spring" — and preventing "moisture intrusion of the HP EOP connector," which causes "corrosion and insufficient connection of the terminals." A mechanic reviewing this powertrain calls the gearbox "a problem waiting to happen" in a daily driver, while conceding it shifts beautifully once moving.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2022 (191 complaints) · NHTSA recalls 22V746, 22V197, 23V028, 21V524, 24V879, 21V00K, 22V816, 23V181 · NHTSA manufacturer communications, Hyundai Santa Fe — 2.5L Theta III injector bulletin, 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, hybrid ECM logic revision · Independent mechanic review — 2023 Santa Fe, 2.5 turbo Theta III and the eight-speed wet dual clutch

Recall 22V197 — the turbocharger oil pipe can crack and start a firemajor

  • 2.5L Turbo + 8-speed wet DCT

Specific to 2022 Santa Fe and Santa Cruz: the oil supply pipe to the turbocharger may crack, which could result in an oil leak in the engine compartment. Oil onto hot exhaust components is a fire. Dealers replace the turbocharger oil supply pipe free, and owner letters went out in May 2022. A community teardown of this generation independently names it — "some 2022 models equipped with 2.5 T engine have been recalled in the U.S. because the turbo oil feed tube may be cracked at the fitting on the turbo" — which matches the campaign exactly. Also still live on the turbo: 21V524, fuel leaking at the pipe connection between the high-pressure fuel pump and the fuel rail.

Sources: NHTSA recalls 22V746, 22V197, 23V028, 21V524, 24V879, 21V00K, 22V816, 23V181 · Community teardown — fourth-generation Santa Fe 2019–2023 common problems and recalls

Recall 23V028 — the plug-in's fuel tank may leakmajor

  • 1.6L Turbo Hybrid (Gamma II)

Plug-in hybrids only: the fuel tank on certain 2022 Santa Fe Plug-In Hybrid vehicles may have been improperly molded, which can result in a fuel leak, and a fuel leak near an ignition source is a fire risk. Dealers inspect and replace the tank as necessary, free; owner letters went out in March 2023. The complaint that most likely sits behind it is stark: a new car, 1,100 miles old, "started leaking gasoline on garage floor, street and driveway at rate of approx one drop every two seconds," with the owner unable to get a service appointment for three weeks. If you are looking at a 2022 plug-in, this is the first VIN check to run.

Sources: NHTSA recalls 22V746, 22V197, 23V028, 21V524, 24V879, 21V00K, 22V816, 23V181 · NHTSA complaints — 2022 Santa Fe Plug-In Hybrid fuel leak and hybrid-system power loss filings

The horn fails — and it is covered to 10 years or 120,000 milesmoderate

One of the most-repeated complaints across 2021 to 2023, and the answer is unusually good. "On my vehicle I've had to have the horn replaced at least three times. Paying about $500 for the last two instances." Hyundai's bulletin names the population and the cause: "certain 2021 – 2023 model year Santa Fe, 2021 – 2023 model year Santa Fe Hybrid, and 2022 – 2023 model year Santa Fe Plug-In Hybrid vehicles may experience an inoperable horn that may be caused by foreign substances causing internal parts to oxidize." And the remedy: "Hyundai is extending the warranty coverage for the horn replacement under this condition to 10 years or 120,000 miles from the date of original ret[ail delivery]." Any owner who paid for one out of pocket should be asking about that. Press the horn on the test drive.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2022 (191 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 2.5L Theta III injector bulletin, 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, hybrid ECM logic revision

about $500 each

Horn replacement paid out of pocket, one owner, twice

The rearview camera, the instrument cluster and the seat beltsmajor

Three more recalls, all free, all easy to leave undone. 24V879: a damaged printed circuit board means the rearview camera image may fail to display, a federal rear-visibility standard failure; dealers replace the camera. Owners describe "the rearview camera went completely w[hite]" and "a green screen instead of the camera view." 21V00K: on 2022 Santa Fe HEV and PHEV, the instrument cluster's LCD may invert the image at startup, making the display illegible so you cannot read your speed or safety warnings; dealers replace the cluster. 22V816: on the hybrid and plug-in, the front seat belt pretensioners may explode on deployment and project metal fragments into the cabin; dealers secure them with a cap. And 23V181, the tow hitch harness fire recall, applies here as it does across 2019 to 2023 wherever a hitch harness was fitted.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2022 (191 complaints) · NHTSA recalls 22V746, 22V197, 23V028, 21V524, 24V879, 21V00K, 22V816, 23V181

Phantom emergency braking, a sunroof that shatters, and a window that dropsmoderate

Three complaint-file patterns with no bulletin behind them. Phantom automatic emergency braking recurs across gas and hybrid: "on multiple occasions while driving on the highway using cruise control, the automatic emergency braking has engaged for no apparent reason"; "I was driving safely and was not at risk of a collision. The car slowed slightly." The panoramic sunroof shatters spontaneously: "the panoramic sunroof spontaneously exploded... the roof was not hit by a rock or any other item"; "the roof spontaneously exploded, sending glass particles throughout the inside of the car" at 70 mph with the roof tilted open. Hyundai's sunroof glass warranty extension does not reach this generation, so that is a comprehensive-insurance item. And a single but alarming report: "While driving to work, the rear driver-side window suddenly fell down into the door without warning. The power window/regulator system appears to [have failed]."

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2022 (191 complaints) · NHTSA complaints database — Hyundai Santa Fe Hybrid, MY2022 (35 complaints) · NHTSA complaints — 2022 Santa Fe Plug-In Hybrid fuel leak and hybrid-system power loss filings

The 2022 offers a plain 2.5, a 2.5 turbo, a hybrid and a plug-in hybrid. Each has a different failure, and only three of the four are documented by Hyundai.
3 mechanic & owner sources

Shopping this year?

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Open recalls

Free fixes at any Hyundai dealer. Run the VIN — “completed” isn’t always completed.

  1. 22V746The vehicle's "fail-safe" limited-mobility drive mode may be impaired when prompted by a transmission oil pump malfunction, which can result in a complete loss of drive power. Dealers inspect and replace the transmission as necessary and update the transmission control unit software, free. Covers 2021–2022 Santa Fe, Sonata, Veloster N, and 2022 Santa Cruz, Elantra N and Kona N. Hyundai's number is 236.Owner letters mailed 10 January 2023 — verify by VIN
  2. 22V197The oil supply pipe to the turbocharger may crack, resulting in an oil leak in the engine compartment; oil onto hot engine or exhaust components increases the risk of fire. Dealers replace the turbocharger oil supply pipe free. Covers 2022 Santa Fe and Santa Cruz. Hyundai's number is 222.Owner letters mailed 26 May 2022 — verify by VIN
  3. 23V028The fuel tank may have been improperly molded, which can result in a fuel leak; a fuel leak near an ignition source increases the risk of fire. Dealers inspect and replace the fuel tank as necessary, free. Covers 2022 Santa Fe Plug-In Hybrid. Hyundai's number is 240.Owner letters mailed 20 March 2023 — verify by VIN on plug-in cars
  4. 21V524On vehicles with 2.5L turbocharged engines, fuel may leak at the pipe connection between the high-pressure fuel pump and the fuel rail, increasing the risk of fire. Dealers inspect and tighten, or replace, the fuel pipe free. Covers 2021–2022 Santa Fe and Sonata. Hyundai's number is 207.Owner letters mailed 3 September 2021 — verify by VIN
  5. 24V879A damaged printed circuit board may cause the rearview camera image to fail to display, failing FMVSS 111. Dealers replace the rearview camera free. Covers 2021–2022 Santa Fe and Santa Fe HEV, Elantra and Elantra HEV, plus 2022 Elantra N and Santa Fe PHEV. Hyundai's number is 271.Owner letters mailed 14 January 2025 — verify by VIN
  6. 21V00KThe instrument cluster liquid-crystal display may invert the image on the screen at startup, making the display illegible so that vehicle speed and safety warnings cannot be read, failing FMVSS 101. Dealers replace the instrument cluster free. Covers 2022 Santa Fe HEV and Santa Fe PHEV. Hyundai's number is 217.Owner letters mailed 23 February 2022 — verify by VIN on hybrid and plug-in cars
  7. 22V816In a crash, the front driver-side and/or passenger-side seat belt pretensioners may explode upon deployment, projecting metal fragments into the vehicle. Dealers secure the pretensioners with a cap, free. Covers 2021–2022 Santa Fe Hybrid, 2022–2023 Santa Fe Plug-In Hybrid and the 2023 Genesis G80 Electric. An expansion of recalls 22V-354 and 22V-458. Hyundai's number is 238/011G.Owner letters mailed 14 December 2022 — verify by VIN on hybrid and plug-in cars
  8. 23V181Water accumulation on the tow hitch harness module printed circuit board may cause an electrical short, which can result in a fire. Applies to vehicles with a tow hitch harness fitted as original equipment or bought as a dealer accessory. Owners are advised to park outside and away from structures until repaired; dealers install a new fuse and wire extension kit free. Covers 2019–2023 Santa Fe, 2021–2023 Santa Fe HEV, 2022–2023 Santa Fe Plug-in HEV and Santa Cruz. An expansion of recall 22V-633. Hyundai's number is 244.Owner letters mailed from 16 May 2023 — verify by VIN if the car has a hitch

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