VinCanary

Reliability report · 2021 Hyundai Santa Fe · Updated 2026-07-30

New engines end the oil-consumption story and a new gearbox starts a different one. Eight recalls in the launch year of everything.

2021 is the clean break. Hyundai retired the 2.4-litre and 2.0-litre turbo Theta II engines and replaced them with a 2.5-litre and a 2.5-litre turbo, and added a hybrid for the first time. The oil-consumption and rod-bearing story that runs from 2016 to 2020 simply stops here.

What replaces it is mechanical in a different way. The 2.5 turbo is paired with an eight-speed wet dual-clutch transmission, and recall 22V746 covers a transmission oil-pump fault that can impair the car's limp-home mode and cause a complete loss of drive power. Hyundai also has a documented procedure for replacing that gearbox outright when it sets the oil-pump codes.

Eight recalls is the highest count of any year in this set, which is what a launch year of a new powertrain and a new interior looks like. Two of them are fuel leaks on the turbo, one is a passenger airbag that may not switch off for a child seat, and one is a rearview camera.

The single most useful thing on this page is small: the horn. It fails, it is a documented oxidation problem, and Hyundai extended the warranty for it to 10 years or 120,000 miles.

Evidence: 183 NHTSA complaints · 8 recall campaigns · 3 mechanic & forum sources

Canary status

Squawking

What that means: The engine problem is genuinely gone. In its place: the most recalls of any year here, including one for total loss of drive power, and a gearbox with a known replacement procedure.

CalmChirpingSquawkingFainted

183

federal complaints across gas and hybrid

8

safety recalls — the most of any year here

Known issues

Ranked by the cost of ignoring them. Every claim carries its source.

Recall 22V746 — the transmission can lose drive power entirely

major
  • 2.5L Turbo + 8-speed wet DCT

The headline recall of this model year. In NHTSA's words, the vehicle's "fail-safe" limited-mobility drive mode may be impaired when prompted by a transmission oil pump malfunction, which can result in a complete loss of drive power. The remedy is not trivial: dealers inspect and replace the transmission as necessary, and also update the transmission control unit software, all free. It covers 2021–2022 Santa Fe alongside the Sonata, Veloster N, Santa Cruz, Elantra N and Kona N; owner letters went out in January 2023. Hyundai's internal number for it is 236, and that number matters because a follow-up service bulletin refers to it directly: the bulletin "applies only if Recall 236 or Service Campaign T8N has been performed and the 8 speed wet dual clutch transmission replacement is necessary" due to high-pressure electric oil pump codes, which it lists as P1C2D03, P193B79 and P0868. In other words, Hyundai wrote the procedure for replacing the gearbox after the recall work. Complaints in this file record both ends of that: "my transmission failed, even after the #236 recall in 2022" and "Code P1C2D03 is popping up on my 2021 Hyundai Santa Fe after the dealership [work]."

What to check

Pink and cleanServiced. Proceed.

Dark brownDamage underway.

This is a 2.5L Turbo + 8-speed wet DCT problem. The 2.4L GDI Theta II, 2.0L Turbo GDI Theta II, 2.5L GDI Theta III, and 1.6L Turbo Hybrid (Gamma II) don’t share it.

Which engine is in the one you found? →

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2021 (163 complaints) · NHTSA recalls 22V746, 21V524, 21V308, 21V185, 24V879, 22V816, 21V00M, 23V181 · NHTSA manufacturer communications, Hyundai Santa Fe — 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, inverter coolant bulletins, hybrid ECM logic revision

The eight-speed wet dual clutch, and what a mechanic thinks of itmajor

  • 2.5L Turbo + 8-speed wet DCT

The 2.5 turbo does not drive through a conventional automatic. It uses an eight-speed wet dual-clutch transmission, which is mechanically closer to two manual gearboxes operated by computer, and that explains most of what owners complain about. "While driving approximately 5-30 MPH, the transmission failed to shift properly." "At 50-55 mph the transmission violently shook the car when downshifting to accelerate." "While driving approximately 20 MPH, the vehicle experienced hard shifting." Hyundai has bulletins for all of it: a transmission control unit software update that "revises the touch point learning variation, improving drivability and judder symptoms," with some gearboxes receiving "an updated clutch spring"; a procedure to prevent "moisture intrusion of the HP EOP connector," because moisture there "can result in corrosion and insufficient connection of the terminals"; and the outright replacement procedure when the oil-pump codes appear. A mechanic reviewing the later version of this car is unusually direct about the design: he calls Hyundai's use of dual-clutch transmissions in a family car "a very bad idea," explains that because there is no torque converter you have no creep at a standstill so "you're slowly killing your clutch" in stop-start traffic, and concludes that they "made a beautiful engine and then they put this horrendous transmission" in front of it, which is "a problem waiting to happen." He is fair about the other side: driven normally it is "very fast shifting, very smooth shifting." Drive one in traffic before you decide.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2021 (163 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, inverter coolant bulletins, hybrid ECM logic revision · Independent mechanic review — 2023 Santa Fe, 2.5 turbo Theta III and the eight-speed wet dual clutch

Two fuel-leak recalls on the 2.5 turbomajor

  • 2.5L Turbo + 8-speed wet DCT

Both on the same joint, both a fire risk, and they are separate campaigns so check for both. 21V308 covers 2021 Santa Fe with 2.5-litre turbo engines: the fuel pipe connecting the high-pressure fuel pump to the fuel rail may not have been tightened properly, and an insufficiently tightened pipe may leak fuel. Hyundai stated the affected vehicles were repaired and no owner letters were sent, so this one can be invisible unless you look. 21V524 covers 2021–2022 Santa Fe and Sonata with 2.5-litre turbocharged engines for the same joint: fuel may leak at the pipe connection between the high-pressure fuel pump and fuel rail. Dealers inspect and tighten, or replace the pipe, free. Owner letters for that one went out in September 2021.

Sources: NHTSA recalls 22V746, 21V524, 21V308, 21V185, 24V879, 22V816, 21V00M, 23V181

Recall 21V185 — the passenger airbag may not switch off for a child seatmajor

Specific to the 2021 Santa Fe and a genuine safety-standard failure: the Occupant Detection System module may not deactivate the front passenger airbag when it detects a child restraint in that seat, which means the airbag could deploy with a child sitting there. Hyundai replaced the Occupant Detection System module free, and stated that all affected vehicles had been remedied as of May 2021 — but this is exactly the sort of thing to confirm rather than assume if you are putting a child seat in the front. A related complaint on this year records a $3,000 quote to replace a seat mat sensor once out of warranty, which is a useful reminder that the seat sensing hardware is not cheap.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2021 (163 complaints) · NHTSA recalls 22V746, 21V524, 21V308, 21V185, 24V879, 22V816, 21V00M, 23V181

The horn stops working — and Hyundai extended the warranty for itmoderate

One of the most repeated complaints on this model year, and one of the few with a clean, generous answer. "My horn stopped working. Not under warranty but I believe it is a safety issue. A replacement horn is not available." "Replaced horns a couple times, after doing research, this seems to be a deeper and ongoing issue with this car [on a] larger scale." "Horns stopped working entirely. Car was crossing into my lane and I attempted to honk [and there was] no sound." Hyundai's bulletin names the cause and the population: "certain 2021 – 2023 model year Santa Fe, 2021 – 2023 model year Santa Fe Hybrid, and 2022 – 2023 model year Santa Fe Plug-In Hybrid vehicles may experience an inoperable horn that may be caused by foreign substances causing internal parts to oxidize." And the fix for owners: "Hyundai is extending the warranty coverage for the horn replacement under this condition to 10 years or 120,000 miles from the date of original ret[ail delivery]." Press the horn on the test drive. If it does not work, that is a covered repair, not a negotiation.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2021 (163 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, inverter coolant bulletins, hybrid ECM logic revision

Recall 24V879 — the rearview camera goes darkmajor

A damaged printed circuit board means the rearview camera image may fail to display, which is a federal rear-visibility standard failure. Dealers replace the camera free; owner letters went out in January 2025, so this is one of the newer and more likely to be open. It covers 2021–2022 Santa Fe and Santa Fe HEV along with the Elantra range. Complaints match it exactly: "When I select reverse my camera does not come on. It started as just a flashing screen, but does not come on." One owner adds a caution worth carrying: the camera was replaced under the recall and failed again within four days, so check it works after any repair.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2021 (163 complaints) · NHTSA recalls 22V746, 21V524, 21V308, 21V185, 24V879, 22V816, 21V00M, 23V181

The hybrid loses drive on the highway, and no bulletin covers itmajor

  • 1.6L Turbo Hybrid (Gamma II)

The 2021 hybrid's own complaint file is small but pointed, and this cluster continues and grows through 2022 and 2023. "While I was traveling 70-75 mph the vehicle had a sudden loss of engine and battery output performance... 'Check Hybrid System. Stop Safely, triangle warning displayed.' The vehicle would not accelerate despite pressing the gas pedal all the way to the floor and had to be coasted off the interstate through three lanes of traffic." "The vehicle lost motive power. The contact was able to restart the vehicle; however, the vehicle failed to exceed 40 MPH." Owners note the same recovery every time: switch the car off, wait, restart, and it drives normally, leaving no fault for the dealer to find. Hyundai has bulletins around the edges of this — an engine control module logic revision for codes P1441 and P1A77, a hybrid-starter-generator belt slip code — but there is no recall and no bulletin that names the loss-of-power symptom itself. Treat it as a documented owner pattern with no manufacturer fix, and ask any hybrid seller directly whether they have ever seen a "Check Hybrid System" message.

Sources: NHTSA complaints database — Hyundai Santa Fe Hybrid, MY2021 (20 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, inverter coolant bulletins, hybrid ECM logic revision

"Refill Inverter Coolant" with the coolant fullmoderate

  • 1.6L Turbo Hybrid (Gamma II)

The other hybrid cluster, and this one does have a bulletin. "Only had the car for 6 months when [the] light came on saying Inverter needs coolant... Checked with Hyundai Service department, my coolant is fine." "Whenever the weather gets above 80 degrees outside my car put[s up] a notice to refill inverter coolant, when everything is filled [to the] max line." Hyundai's bulletin describes exactly this: "certain Santa Fe Hybrid (TM HEV) and Tucson Hybrid (NX4 HEV) vehicles may exhibit a restricted coolant flow condition, which may be accompanied by a warning message (e.g., Coolant Supplement, Refill Inverter Coolant) in the cluster. No related DTCs are stored" — which is why the dealer's scanner shows nothing and the owner is told not to worry. A related bulletin sets out a cooling-system cleaning and coolant change to address it. There is a version of the same warning documented on the gas car for this model year too. Name the bulletin at the service desk rather than accepting "it is just a sensor."

Sources: NHTSA complaints database — Hyundai Santa Fe Hybrid, MY2021 (20 complaints) · NHTSA manufacturer communications, Hyundai Santa Fe — 8WDCT replacement and judder bulletins, HP EOP moisture procedure, horn warranty extension, inverter coolant bulletins, hybrid ECM logic revision

The windshield, the seat belts, the tow hitch and the fuel doormoderate

The remaining recalls, plus one thing that has none. 21V00M: the windshield may not have been properly bonded during manufacturing and can detach in a crash; dealers remove and reinstall it free. 22V816: on the hybrid, the front seat belt pretensioners may explode on deployment and project metal fragments into the cabin; dealers secure them with a cap, free. 23V181: the tow hitch harness circuit board can short and cause a fire where a hitch harness was fitted as original equipment or bought as a dealer accessory, with Hyundai advising owners to park outside until it is fixed. And with no recall or bulletin behind it, a persistent annoyance: "Fuel door mechanism stops working leaving you unable to add fuel"; "I have to lock and unlock my car, sometimes up to 10 times, to get the fuel fill door to open." Open the fuel door on the test drive.

Sources: NHTSA complaints database — Hyundai Santa Fe, MY2021 (163 complaints) · NHTSA recalls 22V746, 21V524, 21V308, 21V185, 24V879, 22V816, 21V00M, 23V181

The good news is that the Theta II is gone. The bad news is that 2021 launched three new powertrains at once, and the transmission got a recall for losing drive entirely.
3 mechanic & owner sources

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Open recalls

Free fixes at any Hyundai dealer. Run the VIN — “completed” isn’t always completed.

  1. 22V746The vehicle's "fail-safe" limited-mobility drive mode may be impaired when prompted by a transmission oil pump malfunction, which can result in a complete loss of drive power. Dealers inspect and replace the transmission as necessary and update the transmission control unit software, free. Covers 2021–2022 Santa Fe, Sonata, Veloster N, and 2022 Santa Cruz, Elantra N and Kona N. Hyundai's number is 236.Owner letters mailed 10 January 2023 — verify by VIN
  2. 21V524On vehicles with 2.5L turbocharged engines, fuel may leak at the pipe connection between the high-pressure fuel pump and the fuel rail, increasing the risk of fire. Dealers inspect and tighten, or replace, the fuel pipe free. Covers 2021–2022 Santa Fe and Sonata. Hyundai's number is 207.Owner letters mailed 3 September 2021 — verify by VIN
  3. 21V308On 2021 Santa Fe vehicles with 2.5-litre Turbo engines, the fuel pipe connecting the high-pressure fuel pump to the fuel rail may not have been tightened properly and may leak fuel, increasing the risk of fire. Dealers inspected and tightened the connection free. Hyundai stated the vehicles were repaired and no owner letters were sent. Hyundai's number is 206.Repaired without owner notification — verify by VIN
  4. 21V185The Occupant Detection System module may not deactivate the front passenger air bag when a child restraint system is detected in that seat, failing FMVSS 208. Dealers replace the Occupant Detection System module free. Covers 2021 Santa Fe. Hyundai's number is 202.Hyundai states all affected vehicles were remedied as of 12 May 2021 — verify by VIN
  5. 24V879A damaged printed circuit board may cause the rearview camera image to fail to display, failing FMVSS 111. Dealers replace the rearview camera free. Covers 2021–2022 Santa Fe and Santa Fe HEV, Elantra and Elantra HEV, plus 2022 Elantra N and Santa Fe PHEV. Hyundai's number is 271.Owner letters mailed 14 January 2025 — verify by VIN
  6. 22V816In a crash, the front driver-side and/or passenger-side seat belt pretensioners may explode upon deployment, projecting metal fragments into the vehicle. Dealers secure the pretensioners with a cap, free. Covers 2021–2022 Santa Fe Hybrid, 2022–2023 Santa Fe Plug-In Hybrid and the 2023 Genesis G80 Electric. An expansion of recalls 22V-354 and 22V-458. Hyundai's number is 238/011G.Owner letters mailed 14 December 2022 — verify by VIN on hybrid cars
  7. 21V00MDuring manufacturing the windshield may not have been properly bonded to the vehicle, allowing it to detach in a crash. Dealers remove and reinstall the front windshield panel free. Covers 2020–2021 Santa Fe, 2021 Sonata and Elantra. Hyundai's number is 216.Owner letters mailed 20 June 2022 — verify by VIN
  8. 23V181Water accumulation on the tow hitch harness module printed circuit board may cause an electrical short, which can result in a fire. Applies to vehicles with a tow hitch harness fitted as original equipment or bought as a dealer accessory. Owners are advised to park outside and away from structures until repaired; dealers install a new fuse and wire extension kit free. Covers 2019–2023 Santa Fe, 2021–2023 Santa Fe HEV, 2022–2023 Santa Fe Plug-in HEV and Santa Cruz. An expansion of recall 22V-633. Hyundai's number is 244.Owner letters mailed from 16 May 2023 — verify by VIN if the car has a hitch

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